Reliable Manufacturing ® On Demand is an intuitive easy to use, web based training system that is designed to provide the practical knowledge and knowhow that is vital to implementing Reliable Manufacturing ® . With a design based on our decades of practical experience in Reliable Manufacturing ® and training development, its modular approach permits the user to easily access the subject material in small individual modules or by larger curriculums based on role within the organization. Although originally designed to provide an introduction to Reliable Manufacturing ® for those in supervisory a role that find it hard to attend full weeks of training on the subject, Reliable Manufacturing ® On Demand is equally at home providing single point training and refreshers for Craftsmen, Operators and all levels of the organization. Its rich multimedia interface allows the user to stop, pause, replay and advance the presentation to a specific subject at any time. A dedicated resource section for each module contains downloadable documentation, forms and assignments specific to each module and an Ask the Instructor feature allows users to reach out to real instructors. Over 60 modules cover subjects from all 4 Pillars of Reliable Manufacturing ® From Pre-alignment checks through inspecting gearboxes to Implementing precision maintenance and Root Cause Failure Elimination. A must have Icon on anyone’s desktop.

A Partial List of Modules is Below

Effective Organizations

  • EO01 Introduction to Reliable Manufacturing

  • EO02 How things Fail…understanding failures and how they occur

  • EO03 The House of Reliability…Building reliability in a systematic way

  • EO04 Building Equipment Strategies

  • EO05 Design for Reliability

  • EO06 Essential Work Systems

  • EO07 Root Cause failure Elimination Introduction

  • EO07 RCFE Process and Forensics

  • EO08 Applying Reliable Manufacturing Principles… Understanding the psychology of change

Process Excellence

  • PE01 The Emerging Role of the operator

  • PE02 EAC Phase1... Inspection Techniques

  • PE02a Inspecting Motors

  • PE02b Inspecting Pumps

  • PE02c Inspecting Fans

  • PE02d Inspecting gearboxes

  • PE02e Inspecting Compressors

  • PE02f Inspecting Hydraulics

  • PE02g Inspecting Belt drives

  • PE03 Phase 2  Developing Rounds …A systematic and scientific way to build inspection rounds

  • PE04 Phase 3 Service and Adjust…Minor maintenance activities for operators

  • PE05 Phase 4 RCPE for Operators.. Root Cause Failure Elimination

Asset Condition Assessment   

  • ACA1 Effective Condition Monitoring Introduction

  • ACA2 Vibration Analysis…Understanding the technology, its applications and limitations

  • ACA3 Infra Red… Understanding the technology, its applications and limitations

  • ACA4 Ultrasound… Understanding the technology, its applications and limitations

  • ACA5 Oil Analysis… Understanding the technology, its applications and limitations

  • ACA6 Vibration Analyst 21st Century…How do we develop analysts?

  • ACA 7 Phase Analysis…Using vibration phase data to diagnose machinery problems

  • ACA 8 Resonance Testing…Practical tests that can be performed to identify and eliminate resonance.

  • ACA9 Balancing… An introduction in to field balancing

  • ACA 10 Electrical Condition Monitoring…An introduction into electrical condition monitoring techniques.

Precision Maintenance

  • PM01 Precision Maintenance Introduction

  • PM02 Determining Asset Health… Simple measurements to assess machine condition

  • PM03 Misalignment

  • PM03a Soft Foot…Understanding and eliminating soft foot

  • PM03b Tolerances…A discussion on alignment standards

  • PM03c Alignment Preparation…Discussion on the pre-alignment checklist

  • PM03d Thermal Growth…compensating for thermal growth

  • PM04 Unbalance…Undertanding the technician’s role in preventing unbalance

  • PM05 assembly errors… Common assembly errors

  • PM06 Bearings…Introducton to bearings, the loads they carry and common failure mechanisms

  • PM07a Introduction to Lubrication…Fundamentals of lubrication

  • PM07b Applying Lubricants…The application of both lquid and solid lubricants

  • PM07c Contamination Control…Managing lubricant contamination

  • PM08 Belts and power transmission…Understanding power transmission failures

  • PM09 Precision Implementation Strategies, Measurements and Metrics

  • PM10 Fluid Power…Hydraulics and pneumatics systems                       

  • PM11 Pumps and Pumping Systems… Principles of common pumps and their failures