Who we are

 

Reliability Solutions is the global leader in Hands-On Hard Skills Training. Our instructors bring over 480 years of hands on field experience in implementing our trademarked Reliable Manufacturing® training process.

 

What we do

 

Reliability Solutions provides maintenance and reliability training for global industry machine operators, field service technicians, maintenance technicians, and much more.  

 

How can we help you?

Our training implementation Roadmap contains the strategic knowledge, principles and essential skills needed so that management, craftsmen, operators, engineers, and technicians can transition performance to an improvement-based, results driven Reliable Manufacturing® culture.   

Why Reliability Solutions?


The application of the essential skills learned in our hands-on | hard-skills training are directly connected to the results our clients seek.  Specifically, the curriculum is tuned to empower the industrial workforce to identify, manage and perform the vital improvement work necessary to transform “high-risk-of-failure” machines to a fleet of “precise-state” reliable machines that operate as intended.

 

Our clients can attest to the results our maintenance reliability training provides. See what kind of results our renowned clients have witnessed

 

  •  Validated Production Enhancement. In a single year, production losses due to assembly errors during repairs/outage start-up went from 240 hours lost time per year down to 60 hours per year. This was worth $1.8 million dollars. Machine speed increased from 2600 ft/min to 2750 ft/min as a result of precision balancing  

 

  • Maintenance Cost Reduction. Plant maintenance costs were reduced by more than 30% in just two years. Lubrication costs were reduced by 7% in a single year. After two years of application bearing failures were reduced by more than 40% 

 

  • Energy Conservation Results. After two years of application facility energy costs fell by 5.7%. For 287 machines placed in this precision state a return of $431,000.00 was measured for a corporation 

 

  • Precision Maintenance® Work.  From February 2014 to April 2015 this site planned, scheduled and performed Precision Maintenance® on bad actors (machines operating but at risk of failure; > .25 IPS).  60 machines were placed in precise state (0.075 IPS) and 40 machines greatly improved.  Out of 563 critical and essential machines these 100 reliable machines have reduced their overall site vibration by 10% and are directly impacting reduced downtime and increasing profitable results®.  This site is on the journey to Reliable Manufacturing®.

Let us partner with you to formulate a best practice Reliable Manufacturing® Roadmap whereby these combined applied skills deliver sustainable performance improvement.

Why RS?