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Reliability Solutions LLC |
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Masters At Performance Training |
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RELIABILITY SOLUTIONS, THE MASTER OF ESSENTIAL SKILLS TRAINING SM |
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Precision Skills... essential craft skills |
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This seminar is aimed towards participants with a Mechanical Craft background. Production Operators and Engineers will find the seminar valuable. First Line Supervision is encouraged to attend to demonstrate advocacy and understanding for renewed essentials. Maintenance Technicians will find the seminar informative, and loaded with practical tips. The seminar is five days in duration. Alignment techniques are demonstrated using the Reverse Dial alignment method to enhance session visual impact. All principles can and should be applied to laser technology alignments as well. |
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Subjects Introduction to Precision Maintenance Philosophies Machine survey by horsepower types Vibration Pie Changing Craft Responsibility Fitting Housing and Shaft Determine proper shaft and bearing fit. Problems with Housings and Shafts Error Prevention Precision Measurement Tools Vibration as a Tool Term familiarity Understanding how much and how bad What part is failing Assembly Errors Proper fitting of keys Coupling types and common problems Set screw techniques Nicks and Burrs The affect of pulled threads. Heating Practices Practical Lubrication Greasing Techniques and tools to measure Knowing the right amount Precision Belt Alignment Aligning Four Faces Axial position Adjustable Sheaves Understanding Sheave Eccentricity Achieving Correct Tension
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Understanding Precision Shaft Alignment Pre-alignment Checklist Introduction to Thermal Growth Common Alignment Tips and Precautions Hands on Exercises/Alignment Tolerances Understanding Relative Shaft Position Practical removal of "soft foot". Plotting; understanding relative shaft position. Knowing the best move each time. Understanding Bearings Don't destroy the evidence Brinnelling, Apex Zone, Fretting, Spalling, Fatigue, L10 Life Radial Internal Clearance. Bearing Failure Sources and Failure Stages Introduction to: Conrad, Max Capacity, Self Aligning, Angular Contact, Spherical, Cylindrical, Needle, Pillow block and Journal Bearings Seals and shields Bearing Heaters Tracking of misalignment in bearings Unbalance What is it? Static/Couple/Dynamic Retention depends on you! Tolerances Common Machinery Errors Motors Fans Pumps Gearboxes |